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5301-MBP-DFCM PROSOFT MODBUS PLUS 轉 DF1 主/從網(wǎng)關

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5301-MBP-DFCM PROSOFT MODBUS PLUS 轉 DF1 主/從網(wǎng)關

型號: 5301-MBP-DFCM

分類: PROSOFT

聯(lián)系人:何經(jīng)理

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詳細介紹

在高性能、多軸、同步運動應用中,控制時序要求是的、確定的和時間關鍵的,并且要求大限度地減少端到端延遲,尤其是在控制周期時間變短和控制算法復雜性增加的情況下。這些高性能應用程序需要具有亞毫秒網(wǎng)絡周期時間的實時連接,以控制復雜的運動應用程序。

智能制造使用視覺系統(tǒng)和運動應用程序來監(jiān)控制造質量并提高生產(chǎn)安全性。工業(yè)以太網(wǎng)必須支持實時確定性運動控制流量和盡力而為的視覺流量在同一網(wǎng)絡上的共存,高可達 Gb 帶寬。

連接到網(wǎng)絡的設備和控制器的互操作性需要在整個制造設施中提供無縫數(shù)據(jù)流,并確保數(shù)據(jù)對更別的管理系統(tǒng)透明,同時通過減少調試時間使這些網(wǎng)絡更加靈活和可擴展。融合 (IT/OT) 以太網(wǎng)網(wǎng)絡可確保將運動洞察無縫訪問到更別的管理軟件系統(tǒng),以進行分析、優(yōu)化制造流程并加速數(shù)字化轉型。

先進的傳感

先進的傳感解決方案創(chuàng)建運動洞察力,可用于優(yōu)化制造流程和檢測故障的早期跡象。傳感方式包括位置、電流、電壓、磁場、溫度、振動和沖擊。通過使用先進的傳感技術來部署對資產(chǎn)健康狀況的實時監(jiān)控,以提供基于增加資產(chǎn)正常運行時間的預測性維護服務合同,正在創(chuàng)建新的商業(yè)模式。先進的傳感要求包括在惡劣的工業(yè)環(huán)境(例如,有大量灰塵的環(huán)境)中的穩(wěn)健性、的位置傳感、非接觸式大電流傳感、高帶寬電流和振動傳感、減少校準以確保解決方案的準確性以及小解決方案尺寸用于編碼器類型的應用。

加速更高價值運動控制解決方案的技術

智能制造的下一代智能運動控制解決方案需要多種技術組合。這些技術結合使用時,可為嚴苛的工業(yè)部署提供強大、的運動控制,并通過先進傳感獲得系統(tǒng)洞察力。

5301-MBP-DFCM PROSOFT MODBUS PLUS 轉 DF1 主/從網(wǎng)關


 

精密測量

復雜的運動控制需要精密轉換器技術來實現(xiàn)高質量的電流反饋,利用隔離和非隔離解決方案來提供高度和快速瞬態(tài)響應的控制回路性能。電流反饋是增強驅動性能的基本組成部分,并決定了整體控制帶寬和響應時間。電流反饋的關鍵要求包括與 PWM 周期同步測量、隔離或高共模測量、低偏移漂移以大限度地減少扭矩紋波,以及以 14 至 18 位分辨率進行低延遲同步采樣以測量相電流。編碼器和直線軌道應用中的位置測量也需要精密轉換器技術,以提供更大的吞吐量并提高生產(chǎn)率。

5301-MBP-DFCM PROSOFT MODBUS PLUS 轉 DF1 主/從網(wǎng)關

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5301-MBP-DFCM PROSOFT MODBUS PLUS 轉 DF1 主/從網(wǎng)關


 

In high performance, multi-axis, synchronized motion applications, control timing requirements are precise, deterministic, and time critical, with a requirement to minimize end-to-end latency, especially as control cycle times get shorter and control algorithm complexity increases. These high performance applications require real-time connectivity with sub-ms network cycle time to control complex motion applications.

Smart manufacturing uses vision systems alongside motion applications to monitor manufacturing quality and increase production safety. Industrial Ethernet networks must support the coexistence of both real-time deterministic motion control traffic and best-effort vision traffic on the same network up to Gb bandwidth.

The interoperability of devices and controllers connected to the networks is required to deliver seamless data flow throughout the manufacturing installation and ensures data transparency to the higher-level management systems while making these networks more flexible and scalable by reducing commissioning time. A converged (IT/OT) Ethernet network ensures seamless access of motion insights to the higher-level management software systems, for analysis, to optimize the manufacturing flow and accelerate digital transformation.

Advanced sensing

Advanced sensing solutions create motion insights that can be used to optimize the manufacturing flow and detect early signs of failure. Sensing modalities include position, current, voltage, magnetic field, temperature, vibration, and shock. New business models are being created by using advanced sensing to deploy real-time monitoring of an asset’s health to provide predictive maintenance services contracts based on increasing asset uptime. Advanced sensing requirements include robustness in harsh industrial environments (for example, those with a lot of dust), accurate position sensing, contactless high current sensing, high bandwidth current and vibration sensing, reduced calibration to ensure accuracy of the solutions, and small solution sizes for encoder type applications.

Technologies to accelerate higher value motion control solutions

A combination of technologies is required for the next generation of intelligent motion control solutions for smart manufacturing. These technologies when combined deliver robust, precise motion control for harsh industrial deployments with access to system insights from advanced sensing.

Precision measurement

Complex motion control requires precision converter technologies for high quality current feedback utilizing both isolated and non-isolated solutions to provide control loop performance that is both highly accurate and has fast transient response. Current feedback is the fundamental building block to enhancing drive performance and determines the overall control bandwidth and response time. Key requirements for current feedback include synchronized measurement with PWM cycle, isolated or high common-mode measurement, low offset drift to minimize torque ripple, and low latency simultaneous sampling at 14- to 18-bit resolution to measure phase currents. Precision converter technologies are also required for accurate position measurements in encoders and linear track applications that can deliver greater throughput and increase productivity.


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